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Clean Hydrogen Partnership

Explosion at a hydro-treatment unit of a refinery

Event

Event ID
1041
Quality
Description

In a residual-oil hydrotreatment unit (also called residual oil hydrogenation) plant, a hydrogenation unit caught fire with a huge bang, followed by a fireball in the form of a mushroom cloud. Black smoke began to billow up in the sky and was clearly visible from several kilometres away

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Asia
Country
China
Date
Component involved
reactor / oven / furnace / test chamber
Failure mode
rupture & ignition
Initiating cause
unknown
Root CAUSE analysis

Both INITIATING and ROOT CAUSES are unknown. Although it is probable that hydrogen was at least one of the flammable gases contributing to the starting of the fire, without knowing the causes it is not possible to conclude on the role of hydrogen.

Root causes
Unknown
Date entry in HIAD
01/07/2024

Facility

Application
Petrochemical industry
Sub-application
Hydrodesulphurisation process
Hydrogen supply chain stage
All components affected

hydrogenation unit

Location type
Open
Location
industrial area
Operational condition
UNKNOWN
Description of the facility/unit/process/substances

DESCRIPTION OF THE PROCESS
The hydrotreatment process is also called residual oil hydrogenation. Residual oil is the residue remaining after the distillation and processing of petroleum. “Oil hydrotreatment” refers to the purification of the oil from harmful impurities such as sulphur, nitrogen, and metals. In presence of a catalyst, the hydrogen reacts with these components, forming hydrogen sulphide, ammonia and metal sulphides. At the same time, some of the larger molecules of the residual oil are cracked and hydrogenated into smaller molecules, which also react to produce metal sulphides.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
4
Post-event summary

four persons lightly injured, no impact to air quality and environment.

Emergency action

the fire started at 9:43am, the city fire fighting service immediately responded, and the fire was extinguished at 11:20 am (in 1 hour 37 minutes).

In-depth data

Release type
gas mixture
Involved substances (% vol)
H2,
residual oil
Probable IGNITION SOURCE
Explosion type

References

Sources categories
News
Reference & weblink

“Electric horse” Web-news of 17 December 2021, available at
https://mp.weixin.qq.com/s/VXAhZhm4BDdUrLuY9cN5kA
(last retrieved 20.02.2023)

B.Wang et al., Hydrogen related accidents and lesson learned from events reported in the
in east continental Asia,#2023, ICHS-2023