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Clean Hydrogen Partnership

Fire in an ammonia synthesis reactor

Event

Event ID
833
Quality
Description

In a fertiliser plant, an ammonia synthesis unit stopped following the malfunction of an alternator due to a thunderstorm.
The safety features were operating normally, yet the synthesis gas (N2 / H2) emitted into the atmosphere ignited in the chimney (possibly sparked by lightning).
Alerted by the noise and after noticing the flames raging for 15 min, neighbours contacted the fire department. During this time, the facility operator cut the natural gas intake that supplied the unit and secured the installation.
Fire-fighter presence was not required at the site.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
fire
Macro-region
Europe
Country
France
Date
Component involved
venting system (exit)
Failure mode
rupture & ignition
Initiating cause
extreme environmental conditions (lightning)
Root CAUSE analysis

INITIATING CAUSE is the malfunction of an alternator, which stopped the ammonia production.
Despite the correct safe procedure was in place, the hydrogen released via the chimney ignited (perhaps sparked by lightning).
A CAUSE CONTRIBUTION was adverse environmental conditions

Root causes
Date entry in HIAD
01/01/2020

Facility

Application
Chemical industry
Sub-application
Fertilisers production
Hydrogen supply chain stage
All components affected

chimney at an ammonia synthesis unit

Location type
Open
Location
industrial area
Operational condition
Pre-event occurrences

Due to a thunderstorm, the alternator was malfunctioning.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Official legal action

An investigation was undertaken to identify the causes of alternator malfunction. Unfortunately its results are unknown.

Emergency action

Alerted by the noise and after noticing the flames raging for 15 min, neighbours contacted the fire department.
During this time, the facility operator cut the natural gas intake that supplied the unit and secured the installations.
Fire-fighter presence was not required at the site.

In-depth data

Release type
gas mixture
Involved substances (% vol)
H2,
N2
Probable IGNITION SOURCE

References

Sources categories
ARIA
Reference & weblink

ARIA data base
event no. 11562