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Clean Hydrogen Partnership

Full emptying of a LH2 tank

Event

Event ID
779
Quality
Description

A liquid hydrogen tank vented its entire contents, due to the premature activation (rupture) of the burst disc. The hydrogen was discharged to atmosphere via the vent stack of the tank.
Venting was very loud and formed a condensed moisture cloud visible from the top of the stack. It lasted approximately 5 minutes. Liquid air was also visible coming off the stack.

The fire brigade evacuated the area and checked its safety. No injuries.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
North America
Country
United States
Date
Component involved
PRD (burst disc)
Failure mode
premature activation & venting
Initiating cause
unknown
Root CAUSE analysis

The INITIATING CAUSE was an unexplained failure of the pressure release device below its pressure activation setting.
The mitigating safety system in place functioned as designed. Nothing is known on the possible cause of the disc failure.

Root causes
Unknown
Date entry in HIAD
16/04/2026

Facility

Application
Hydrogen stationary storage
Sub-application
LH2 storage
Hydrogen supply chain stage
All components affected

burst disc,
tank

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Open
Location
unknown
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Property loss (onsite)
0
Property loss (offsite)
0
Emergency action

On-site staff called the fire department, which arrived promptly and evacuated the area. Normal operations resumed after the fire department was able to determine there were no unsafe conditions.

Lesson Learnt

Lesson Learnt

In this event the safety systems functioned as designed.
It also showed that liquid air can form during a cryogenic gas release. It can then fall off the vent stack, carried by the high flow of cold gas produced by the rupture of the disc.
Liquid air may also splash off flanges or other pieces and will cause a small vapor cloud as it falls from the stack. During the event, falling liquid air was mistaken for liquid hydrogen.

Corrective Measures

The tank had a second (redundant) safety system, which was put into service and the tank was returned to normal operation. Both rupture discs were replaced and the tank was inspected.

In-depth data

Release type
gas
Involved substances (% vol)
LH2

References

Sources categories
H2TOOLS
Reference & weblink

Event of the US database H2TOOLS
https://h2tools.org/lessons/liquid-hydrogen-storage-tank-failure
(accessed April 2026)