Skip to main content
Clean Hydrogen Partnership

Hydrogen leak in a chemical laboratory

Event

Event ID
697
Quality
Description

Hydrogen as carrier gas was provided to a reactor gas chromatograph by several compressed hydrogen bottles. The bottles emptied rapidly, but the loss of carrier gas could only be detected when the gas storage pressure fell to a level to stop the flow to the chromatographer.

Later on, the leak was identified on the gas connection.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
Europe
Country
United Kingdom
Date
Component involved
joint/connection (generic)
Failure mode
leak, no ignition
Initiating cause
unknown
Root CAUSE analysis

The INITIATING CAUSE was an instrumentation connection with a 'serious leak'.
A ROOT CAUSE is not given. However, the failing to detect hydrogen and the quick emptying of the bottles highlights a lack of safety design of the laboratory and of effective safety procedures.

Root causes
Date entry in HIAD
01/01/2020

Facility

Application
Laboratory / R&D
Sub-application
chemical laboratory
Hydrogen supply chain stage
All components affected

chromatographer, compressed hydrogen storage

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Location type
Confined
Location
unknown
Operational condition
UNKNOWN

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0

Lesson Learnt

Lesson Learnt

In this event, a non-negligible amount of hydrogen was released in the laboratory without further consequences.
A chromatographer using hydrogen gas as a carrier is usually equipped with an internal safety sensor. However, this leak occurred outside on the line to the chromatograph housing, so that the internal gas detector could not detect the leak.

Nothing is known on the laboratory assets and its safety measures, such as the presence of forced ventilation, fume hoods and hydrogen safety sensors. If the latter were deployed, they were clearly not in the right place to detect this leak.
It can also be assumed that hydrogen could have formed a flammable mixture inside the laboratory and that an ignition source could have more serious consequences.
The fact that the leak was not detected until the storage was almost empty implies a lack of effective hydrogen detection in the laboratory. Moreover, a quick emptying of compressed hydrogen gas bottles should have been easily notices by the laboratory personnel, if the right procedure would have been in place and followed.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Release temperature [°C]
25
Probable IGNITION SOURCE

References

Sources categories
ICHEME
Reference & weblink