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Clean Hydrogen Partnership

Explosion during transfer of hydrogen from a CGH2 trailer

Event

Event ID
590
Quality
Description

A series of explosions occurred on an industrial estate on a trailer containing 80,000 cubic feet of hydrogen. Hydrogen was being transferred from the trailer when it leaked, ignited and exploded. The trailer and adjacent buildings were set on fire and workshops severely damaged. Cars nearby were also set on fire.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Europe
Country
United Kingdom
Date
Component involved
hose (trailer)
Failure mode
leak & ignition
Initiating cause
unknown
Root CAUSE analysis

INITIATING CAUSE
a leakage from the road tanker, during hydrogen transfer, possibly caused by a mechanical failure and/or shortcoming in executing the transfer procedure.

ROOT CAUSE
It is impossible to attribute without doubt a root cause, but procedure, risk assessment and therefore management could be a good starting point.

Root causes
Unknown
Date entry in HIAD
01/01/2020

Facility

Application
Hydrogen transport and distribution
Sub-application
CGH2 tube trailer
Hydrogen supply chain stage
All components affected

trailer

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Process pressure range [MPa]
medium to high pressure (10 to 50 MPa)
Location type
Open
Location
industrial area
Operational condition
Description of the facility/unit/process/substances

Assuming that the value of 80,000.00 cubic feet provided for the capacity represents standard cft of hydrogen, an inventory of ca. 200 kg was present.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
1
Post-event summary

The tanker and adjacent buildings were set on fire and workshops severely damaged. Cars nearby were also set on fire.

Lesson Learnt

Lesson Learnt

Flexible and/or mobile connections and systems are characterised by a higher probability of failure and gas leakage, than stationary systems. Great care should be put in considering this probability and its consequence, taking into account accidental scenarios also the environment in which the hydrogen transfer occurs. It is not only about the fire/explosion at the tanker, it is also about the domino effect which can be triggered by the standing by additional structures and machineries.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Released amount (kg)
190
Release temperature [°C]
25
Probable IGNITION SOURCE
Explosion type

References

Sources categories
Unknown
Reference & weblink

Original source lost