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Clean Hydrogen Partnership

Explosion in a ammonia production plant

Event

Event ID
572
Quality
Description

A line carrying synthesis gas was cut before purging, causing a hydrogen explosion.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
Component involved
pipe (generic)
Failure mode
internal explosion
Initiating cause
inadequate or no purge
Root CAUSE analysis

The INITIATING CAUSE was an explosion caused by the manual release (cut) of hydrogen from a pipe which had not been purged.
The ROOT CAUSE could be attributed to inadequate procedures, however, also a human error or lack of safety management would be an option.

Root causes
Unknown
Date entry in HIAD
28/01/2026

Facility

Application
Chemical industry
Sub-application
Ammonia production
Hydrogen supply chain stage
Process temperature range [C]
ambient temperature (-50°C to +50°C)
Location type
Open
Location
unknown
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
380.000

In-depth data

Release temperature [°C]
25
Probable IGNITION SOURCE
Explosion type

References

Sources categories
Zalosh
Reference & weblink

Table II - Industrial Incidetns of Appendix A of Zalosh and Short
COMPARATIVE ANALYSIS OF HYDROGEN FIRE AND EXPLOSION INCIDENTS
Quarterly Report No. 2 for Period December 1, 1977 - February 28, 1978
https://www.osti.gov/biblio/6566131
(accessed September 2020)