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Clean Hydrogen Partnership

Explosion at a blast furnace due to unintended hydrogen evolution

Event

Event ID
558
Quality
Description

A violent explosion occurred at a blast furnace. The explosion occurred while the blast furnace was being cleaned at the end of casting. For this purpose, worker poured the contents of a casting ladle, comprising slag and cinders, into a pit situated nearby. The pit contained more water than usual due to a considerable amount of rain in the preceding days.

The heat of the slag apparently caused dissociation of the oxygen and hydrogen of the water, and he hydrogen then exploded, sending slag flying as far as 10-20 m. As a result more than 100 houses were hit by slag debris, and the explosion also caused several fires.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Europe
Country
Belgium
Date
Component involved
reactor / oven / furnace / test chamber
Failure mode
internal explosion
Initiating cause
run-away reaction
Root CAUSE analysis

The INITIATING CAUSE was the reaction of hot metalling slag with the water.
The amount of rain from the preceding days and the heat of the slag triggered formation of oxygen and hydrogen.
The ROOT CAUSE could be related to a wrong operation, with a CONTRIBUTING FACTOR coming from unexpected (possibly out of specification) environmental conditions, due to heavy rain.

Root causes
Date entry in HIAD
01/01/2020

Facility

Application
Steel and metals industry
Sub-application
Steel metallurgy
Hydrogen supply chain stage
All components affected

chromatographer, compressed hydrogen storage

Process temperature range [C]
Ultra-high temperature (above 1000°C)
Process pressure range [MPa]
ambient pressure (around 0.1 MPa)
Location type
Confined
Location
industrial area
Operational condition
Pre-event occurrences

Incident occurred when cleaning the furnace.

Emergency & Consequences

Number of fatalities
unknown
Number of injured persons
unknown
Post-event summary

As a result more than 100 houses were hit by slag debris, and the explosion also caused several fires.

In-depth data

Release type
gas mixture
Involved substances (% vol)
H2,
O2
Probable IGNITION SOURCE
Explosion type

References

Sources categories
Unknown
Reference & weblink

source lost