Skip to main content
Clean Hydrogen Partnership

Hydrogen balloons explosion

Event

Event ID
529
Quality
Description

An accident occurred before the start of a scientific demonstration at a school. Part of the school demonstration was about hydrogen-oxygen balloons.

To prepare for the demonstration, the demonstrator had transported 15 balloons (pre-filled with a hydrogen-oxygen gas mixture) in a large, black polyethylene garbage bag. During the demonstration set-up he opened the bag to remove a single balloon. The entire bag of balloons detonated immediately. Since the incident occurred an hour prior to the program, no one else was in the surroundings. The consequences of the explosion were limited only to a small box which caught fire, despite the presence of the other chemicals in place for other demonstrations.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
Component involved
balloon
Failure mode
internal explosion
Initiating cause
inadequate or wrong design
Root CAUSE analysis

Due to permeation from the balloons, hydrogen accumulated in the sealed bag's headspace, where it mixed with air. Both the ballons and the bag could generate enough static electricity (even just by touching it) to ignite the mixture.

The demonstrator suggests that the slow leakage of hydrogen from the balloons which allowed for the accumulation of hydrogen and oxygen in the bag's headspace.

Root causes
Date entry in HIAD
01/01/2020

Facility

Application
Other
Sub-application
Demonstration balloons
Hydrogen supply chain stage
All components affected

balloons

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Location type
Confined
Location
populated area
Operational condition
Pre-event occurrences

It can be assumed that this demosnrtation was a one-off action.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
1
Property loss (onsite)
0
Post-event summary

A person suffered painful second-degree burns to his right forearm and had to be taken to the hospital.

Lesson Learnt

Lesson Learnt

This was incident related to a scientific demonstration in presence of school pupils (probably for some sort of educational Lab).
Already the transportation of balloons filled only with hydrogen requires a careful assessment of the risks and measures aiming at reducing it. Storing and transporting balloons with a hydrogen-oxygen mixture envisage higher risks. A good practice would be to avoid transportation at all, because of the intrinsic difficulty to guarantee the required level of mitigating measures, such as ventilation able to exclude formation of flammable mixture. Enveloping the ballons inside a bag worked against these safety principles.
If an experiment requires the preparation of a hydrogen-oxygen mixture, this should be done in a laboratory equipped with the required preventive and mitigating safety measures, using the prescribed PPE, and used immediately, avoiding short- or long-term storage or transportation.

This case represented an additional hazard, due to the presence of a public unaware of the underlying risks. It asked for additional safe precautions to protect them from hazards and to avoid possible actions with increased risks.

In-depth data

Release type
gas mixture
Involved substances (% vol)
H2,
O2
Release temperature [°C]
25
Release pressure [MPa]
0.1
Probable IGNITION SOURCE
Explosion type

References

Sources categories
Scientific article
Reference & weblink

Garry Garrett, J of Chemical Education, July 2003, Vol. 80 No. 7, p. 743.

Also report by H2TOOLS
https://h2tools.org/lessons/hydrogen-oxygen-balloon-hazards(accessed August 2024)