Skip to main content
Clean Hydrogen Partnership

Explosion in a chlorine production plant

Event

Event ID
506
Quality
Description

Vented hydrogen flew back into the system and exploded. Hydrogen was not vented fast enough and exceed the lower flammability limit (4% in volume).

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
Component involved
electrolytic cell
Failure mode
internal explosion
Initiating cause
inadequate venting
Root CAUSE analysis

The hydrogen backflow was due to a too high hydrogen production rate, which the venting system could not deal with. This suggests a ROOT CAUSE related to wrong operations. Another causal factor could be speculatively assigned to a vent design not fit for the purpose.

Root causes
Date entry in HIAD
28/01/2026

Facility

Application
Chemical industry
Sub-application
Ammonia production
Hydrogen supply chain stage
Process temperature range [C]
ambient temperature (-50°C to +50°C)
Location type
Confined
Location
unknown
Operational condition
UNKNOWN

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
90.000

In-depth data

Release type
gas mixture
Involved substances (% vol)
H2,
Cl2
Release temperature [°C]
25
Probable IGNITION SOURCE
Explosion type

References

Sources categories
Zalosh
Reference & weblink

Table II - Industrial Incidents of Appendix A of Zalosh and Short
COMPARATIVE ANALYSIS OF HYDROGEN FIRE AND EXPLOSION INCIDENTS
Quarterly Report No. 2 for Period December 1, 1977 - February 28, 1978
https://www.osti.gov/biblio/6566131
(accessed September 2020)