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Clean Hydrogen Partnership

Over-pressurisation of a LH2 tanker

Event

Event ID
492
Quality
Description

An empty tanker was returning to the home terminal after delivery to a customer. However, the drivers had failed to properly stabilize the residue pressure in the tank before departing from the customer site. This caused a pressure increase during the journey back. The drivers noticed the pressure increase and stopped in a remote area at an exit ramp service road, There they manually released the tank pressure by venting part of the residual hydrogen succeeding in stabilising the pressure. They continued on to their home terminal without further incident (approximately 6 hr driving).

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
North America
Country
United States
Date
Component involved
LH2 tank (road tanker)
Failure mode
manual venting
Initiating cause
over-pressurisation (wrong operation)
Root CAUSE analysis

The INITIAL CAUSE was over-pressurisation of the LH2 tank, which caused an intervention of the drivers to reduce pressure.
The ROOT CAUSE was the failure in stabilising tank pressure after having performed the LH2 transfer.

Root causes
Date entry in HIAD
01/01/2025

Facility

Application
Hydrogen transport and distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
All components affected

vacuum thermal insulation

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Open
Location
highway or similar
Operational condition
Pre-event occurrences

The tanker was almost empty, after delivery.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
20
Post-event summary

3.3 kg hydrogen were released.

Emergency action

The drivers stopped in a remote area at an exit ramp service road. There they manually released the tank pressure by venting part of the residual hydrogen succeeding in stabilising the pressure.

Lesson Learnt

Corrective Measures

The drivers received remedial training regarding the procedure for trailer pressure stabilisation.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Released amount (kg)
3.35
Probable IGNITION SOURCE

References

Sources categories
PHMSA
Reference & weblink

Incident I-1997040263 of the US Pipeline and Hazardous Materials Safety Administration PHMSA:
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%…
(accessed September 2024)