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Clean Hydrogen Partnership

Explosion in a tungsten oxide ore refinery

Event

Event ID
484
Quality
Description

The explosion occurred in a furnace used for tungsten ore reduction, because hydrogen had not been vented completely.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
Component involved
reactor / oven / furnace / test chamber
Failure mode
internal explosion
Initiating cause
inadequate or no purge
Root CAUSE analysis

Failure to properly venting hydrogen was a component of the ROOT CAUSE. If this happened because of inadequate procedures or human error is not explained. However, venting alone is often not enough to guarantee hydrogen-free atmosphere in complex enclosures, and careful design is required.

Root causes
Date entry in HIAD
28/01/2026

Facility

Application
Steel and metals industry
Sub-application
Tungsten production
Hydrogen supply chain stage
All components affected

furnace

Location type
Confined
Location
unknown
Operational condition
UNKNOWN
Description of the facility/unit/process/substances

DESCRIPTION OF THE PROCESS
Tungsten is primarily found in ores like wolframite and scheelite. The refining to metallic tungsten is a hydrometallurgical process which first remove impurities and produce high-purity ammonium paratungstate (APT) or tungsten trioxide (WO3).
This first step is then followed by a reduction step using hydrogen in stationary furnaces at temperatures ranging from 550° to 850° C.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
1
Currency
US$
Property loss (onsite)
7.000

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE
Explosion type

References

Sources categories
Zalosh
Reference & weblink

Table II - Industrial Incidents of Appendix A of Zalosh and Short
COMPARATIVE ANALYSIS OF HYDROGEN FIRE AND EXPLOSION INCIDENTS
Quarterly Report No. 2 for Period December 1, 1977 - February 28, 1978
https://www.osti.gov/biblio/6566131
(accessed September 2020)