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Clean Hydrogen Partnership

Fire on two adjacent CGH2 trailers

Event

Event ID
437
Quality
Description

During simultaneous hydrogen venting operations of two hydrogen trailers adjacent to one another, hydrogen was ignited at one, and then the fire ignited the hydrogen venting from the other trailer.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
-
Component involved
venting system (line)
Failure mode
internal explosion
Initiating cause
inadequate or no purge
Root CAUSE analysis

The INITIATING CAUSE was presence of air in vent line, which formed an air-hydrogen explosive mixture when hydrogen was vented.
The IGNITION of the hydrogen-air mixture occurred by static charge or impact from contaminants in the vent line. Possible contributing to ignition was an inadequately grounded vent flapper.

ROOT CAUSE of this incident was the simultaneous hydrogen venting from two adjacent trailers which permitted spread of the explosion. A possible inadequate design contributed to air presence in the vent.

Root causes
Date entry in HIAD
01/11/2025

Facility

Application
Hydrogen transport and distribution
Sub-application
CGH2 tube trailer
Hydrogen supply chain stage
All components affected

vent stack

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Process pressure range [MPa]
medium to high pressure (10 to 50 MPa)
Location type
Open
Location
unknown
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Release temperature [°C]
25
Probable IGNITION SOURCE
Explosion type

References

Sources categories
ORDIN
Reference & weblink

Mishap no 80 in
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565
https://ntrs.nasa.gov/citations/19740020344

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)
confidential
(accessed October 2025)

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002