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Clean Hydrogen Partnership

Erroneous emptying of a LH2 tank

Event

Event ID
434
Quality
Description

After a test of a LH2 vessel, during the warm up phase, the plan was to dispose of the hydrogen through the vent system. However, a leak to atmosphere occurred. This was due to a blind flange having been removed and an incorrect valve was opened allowing an open line from the vent system.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
North America
Country
United States
Date
-
Component involved
valve (generic)
Failure mode
leak, no ignition
Initiating cause
wrong operation
Root CAUSE analysis

The erroneous release of the LH2 was due to an operation which did not take into account temporary modifications of the piping system.

Root causes
Date entry in HIAD
01/11/2025

Facility

Application
Non-road vehicles
Sub-application
Aerospace
Hydrogen supply chain stage
All components affected

valve, tank

Process temperature range [C]
cryogenic temperature (below -50°C)
Location type
Unknown
Location
industrial area
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Property loss (onsite)
0

In-depth data

Release type
liquid
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE

References

Sources categories
ORDIN
Reference & weblink

Mishap no 75 in
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565
https://ntrs.nasa.gov/citations/19740020344

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)
confidential
(accessed October 2025)

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002