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Clean Hydrogen Partnership

Premature burst disk failure

Event

Event ID
390
Quality
Description

While a H2 sample was being prepared for an analysis, one of two cryogenic sample bottle disks ruptured and the gas ignited.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
-
Component involved
PRD (burst disc)
Failure mode
premature activation & venting
Initiating cause
unknown
Root CAUSE analysis

A material deficiency in that the disk was extensively corroded and failed under work­ working gas pressure. Contributing causes were inadequate quality control which failed to detect the corroded disk, and a test set-up which aimed the disk end of the bottle toward technicians.

Root causes
Date entry in HIAD
01/11/2025

Facility

Application
Laboratory / R&D
Sub-application
Aerospace
Hydrogen supply chain stage
All components affected

LH2 cryogenic bottles

Process temperature range [C]
cryogenic temperature (below -50°C)
Location type
Unknown
Location
unknown
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE
Explosion type

References

Sources categories
ORDIN
Reference & weblink

Mishap no 49 in
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565
https://ntrs.nasa.gov/citations/19740020344

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)
confidential
(accessed October 2025)

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002