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Clean Hydrogen Partnership

Leak from a LH2 tank

Event

Event ID
389
Quality
Description

A leak occurred at the fill valve of a LH2 vessel. With the tank pressure at about 100 psi a leak was noticed. The area was cleared and the vessel was emptied by remote controls.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
North America
Country
United States
Date
-
Component involved
valve (generic)
Failure mode
leak, no ignition
Initiating cause
material degradation (generic)
Root CAUSE analysis

The leak was caused by valve stem packing failure. Nothing is known on the ROOT CAUSE.

Root causes
Unknown
Date entry in HIAD
01/11/2025

Facility

Application
Non-road vehicles
Sub-application
Aerospace
Hydrogen supply chain stage
All components affected

LH2 tank, valve

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Unknown
Location
industrial area
Operational condition
UNKNOWN

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Property loss (onsite)
0
Post-event summary

Only loss was the tank content, quantity not reported.

Emergency action

The system was borught in a safe condition by venting tank content through a remote operation. How the leak was ' noticed' was not reported.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE

References

Sources categories
ORDIN
Reference & weblink

Mishap no 48 in
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565
https://ntrs.nasa.gov/citations/19740020344

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)
confidential
(accessed October 2025)

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002