Event
- Event ID
- 387
- Quality
- Description
[Note HIAD validator: this an incident where the hydrogen systems were involved as effects of the initiating event. There is nevertheless and additional possible contribution by hydrogen embrittlement]
During preparations for static firing tests of liquid oxygen - liquid hydrogen S-IVB stage, an explosion occurred prior to the lift off command. All systems indicated normal values. Extensive damage was received by the test stand and stage. Sides of the stage and liquid hydrogen tankage were fragmented. Many small fires around stand. Estimated fire ball diameter was about 300 feet. Propellant mixing resulted in a detonation estimated to be 1 percent of the TNT equivalent.- Event Initiating system
- Classification of the physical effects
- Hydrogen Release and Ignition
- Nature of the consequences
- Macro-region
- North America
- Country
- United States
- Date
- Component involved
- LH2 tank (stationary)
- Failure mode
- internal explosion
- Initiating cause
- manufacturing defect/error
- Root CAUSE analysis
Explosion caused by failure of high pressure titanium spheres used to store gaseous helium. The tanks, located below the thrust ring, failed due to the use of incorrect and out of specification filler wire in the fabrication. Results of incorrect wire were to lower the ultimate strength and introduce hydrogen embrittlement. Subsequent explosions were considered effects rather than causes.
- Root causes
- Date entry in HIAD
- 01/11/2025
Facility
- Application
- Non-road vehicles
- Sub-application
- Aerospace
- Hydrogen supply chain stage
- All components affected
LH2 tank, rocket stage
- Process temperature range [C]
- cryogenic temperature (below -50°C)
- Location type
- Unknown
- Location
- countryside or desert
- Operational condition
Emergency & Consequences
- Number of fatalities
- 0
- Number of injured persons
- 0
In-depth data
- Release type
- no release
- Released amount (kg)
- 0
- Probable IGNITION SOURCE
- Explosion type
References
- Sources categories
- ORDIN
- Reference & weblink
Mishap no 46 in
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565
https://ntrs.nasa.gov/citations/19740020344Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)
confidential
(accessed October 2025)Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002