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Clean Hydrogen Partnership

Leak from a LH2 tanker

Event

Event ID
372
Quality
Description

A liquid hydrogen tanker was returning to base terminal after having delivered at a space centre, when the driver noticed excessive venting of hydrogen gas vapour from the rear . The driver pulled off the road at a safe location and discovered that the vent valve had opened due to vibration. The driver closed the valve and continued safety back to the base.
An inspection of the valve found a crack in the silver braze on the valve stem tube, which caused the venting. The valve was removed for repair and the tanker was returned to service.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
North America
Country
United States
Date
Component involved
valve (generic)
Failure mode
leak, no ignition
Initiating cause
loss of tightness (road vibrations)
Root CAUSE analysis

The INITIATING CAUSE was a leak through the vent valve.
The report provides two reasons for the leakage: (i) the opening of a vent valve due to vibration and (ii) a crack in the pipe. It is also unclear how a leak through a crack in a pipe could be stopped by closing a valve.
Therefore, the ROOT CAUSE can be attributed to a mechanical/material failure and to design shortcoming.

Root causes
Date entry in HIAD
16/11/2024

Facility

Application
Hydrogen transport and distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
All components affected

vent valve, vent pipe

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Open
Location
highway or similar
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
8
Post-event summary

A negligible amount of hydrogen was released.

Emergency action

The leaking valve was closed by the driver.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE

References

Sources categories
PHMSA
Reference & weblink

Report I-1994041432 of the US Pipeline and Hazardous Materials Safety Administration PHMSA:
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%…
(accessed September 2024)