Event
- Event ID
- 363
- Quality
- Description
While disconnecting the liquid hydrogen filling line from the tanker, hydrogen escaped burning the man who was holding the hose; he was burned on hands and stomach, despite the prescribed clothing was being worn.
- Event Initiating system
- Classification of the physical effects
- Unignited Hydrogen Release
- Nature of the consequences
- leak no ignition
- Macro-region
- North America
- Country
- United States
- Date
- -
- Component involved
- valve (shut-off)
- Failure mode
- erroneous release & ignition
- Initiating cause
- wrong operation
- Root CAUSE analysis
The LH2 shut off valve was partially open but both men assumed it was closed.
- Root causes
- Date entry in HIAD
- 16/11/2024
Facility
- Application
- Hydrogen transport and distribution
- Sub-application
- LH2 tanker
- Hydrogen supply chain stage
- All components affected
hose, shut-off valve
- Process temperature range [C]
- cryogenic temperature (below -50°C)
- Process pressure range [MPa]
- low to medium pressure (below 2 MPa)
- Location type
- Open
- Location
- industrial area
- Operational condition
Emergency & Consequences
- Number of fatalities
- 0
- Number of injured persons
- 1
Lesson Learnt
- Lesson Learnt
The liquid H2 shut off valve was partially open, but operators assumed it was closed. Assumptions are very dangerous, and should not replace procedures. H2TOOLS adds also that complacency increases risks.
In-depth data
- Release type
- liquid
- Involved substances (% vol)
- H2 100%
- Probable IGNITION SOURCE
References
- Sources categories
- ORDIN
- Reference & weblink
Mishap no 11 in
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565
https://ntrs.nasa.gov/citations/19740020344Also in H2TOOLS
https://h2tools.org/lessons/liquid-hydrogen-refueling-operational-incid…
(Accessed Oct 2025)