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Clean Hydrogen Partnership

Fire on a LH2 cryostat

Event

Event ID
330
Quality
Description

During a cryo-irradiation testing, a Dewar failed or leaked hydrogen into the atmosphere, causing a fire. The Dewar's contained liquid hydrogen for testing metal samples at cryogenic temperature. The internal vessel containin gLH2 was surrounded with vacuum, liquid nitrogen and an external vacuum space. The hydrogen fire developed in vicinity of the upper part of Dewar.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
fire
Macro-region
North America
Country
United States
Date
-
Component involved
cryogenic vessel
Failure mode
rupture & ignition
Initiating cause
over-pressurisation (thermal insulation degradation)
Root CAUSE analysis

The hydrogen compartment of the Dewar failed and leak the LH2 into the vacuum space between the liquid hydrogen and the liquid nitrogen. Cooling of the nitrogen compartment which was open to the atmosphere could have resulted in cryo-pumping of air into the vent. The wall between the nitrogen compartment and vacuum space (now filled with liquid hydrogen) failed, allowing air to mix with hydrogen.
There were no ignition sources evident.
ROOT CAUSE is unknown

Root causes
Unknown
Date entry in HIAD
30/10/2025

Facility

Application
Laboratory / R&D
Sub-application
Aerospace
Hydrogen supply chain stage
All components affected

dewar

Process temperature range [C]
cryogenic temperature (below -50°C)
Location type
Unknown
Location
countryside or desert
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE

References

Sources categories
ORDIN
Reference & weblink

Mishap no 38 in
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565
https://ntrs.nasa.gov/citations/19740020344

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)
confidential
(accessed October 2025)

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002