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Clean Hydrogen Partnership

Explosion from unintentional hydrogen production

Event

Event ID
321
Quality
Description

An employee used a small industrial vacuum cleaner on an unnamed process. During this process, hydrogen gas built up from a reaction between sulphuric acid and aluminium swarf. When the vacuum cleaner unit was switched on, the motor supplied the ignition source and the gas exploded in a series of smaller explosions followed by a larger one.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Europe
Country
United Kingdom
Date
Component involved
chemical storage tank
Failure mode
internal explosion
Initiating cause
accidental hydrogen formation
Root CAUSE analysis

INITIATING CAUSE
An accidental generation of hydrogen from the reaction of aluminium with sulphuric acid.

ROOT CAUSE
lack of risk assessment of a process aiming at warning/detecting this type of hazard

Root causes
Date entry in HIAD
28/02/2009

Facility

Application
Chemical industry
Sub-application
Industrial cleaner
Hydrogen supply chain stage
All components affected

Industrial vacuum cleaner

Location type
Unknown
Location
industrial area
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE
Explosion type

References

Sources categories
HSE
Reference & weblink

Event description provided by HSE, original source confidential