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Clean Hydrogen Partnership

Flash fire when disconnection a hydrogen barge

Event

Event ID
303
Quality
Description

While a LH2 barge was being disconnected from dock, a flash occurred in the vent stack. No damage occurred but potential existed for major damage.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
fire
Macro-region
North America
Country
United States
Date
-
Component involved
PRD (burst disc)
Failure mode
premature activation & venting
Initiating cause
material degradation (external corrosion)
Root CAUSE analysis

The INITIATING CAUSE was the premature activation of a burst disc. The LH2 burst disk was found to have a series of pin holes which permitted gaseous hydrogen to enter the land vent line. An explosive mixture was formed when air entered the disconnected The ROOT CAUSE could be a manufacturing error or a lack of adequate inspection.

Root causes
Date entry in HIAD
30/10/2025

Facility

Application
Hydrogen transport and distribution
Sub-application
Waterborne LH2 transport
Hydrogen supply chain stage
All components affected

barge, vent stack

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Open
Location
industrial area
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE

References

Sources categories
ORDIN
Reference & weblink

Mishap no 19 in P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565 https://ntrs.nasa.gov/citations/19740020344

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013) confidential (accessed October 2025)

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002