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Clean Hydrogen Partnership

Leak from a CGH2 tube trailer

Event

Event ID
294
Quality
Description

A tube trailer transporting three compressed hydrogen tubes had to perform an emergency manoeuvre to avoid an oncoming vehicle which crossed the centre line. The trailer crashed into a traffic signpost loosening the loading onto the road. A valve was damaged, causing gas to leak.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
Asia
Country
Japan
Date
Component involved
valve (generic)
Failure mode
rupture, no ignition
Initiating cause
impact, rollover, crash
Root CAUSE analysis

INITIATING CAUSE was a traffic accident. In absence of information on drivers and driver behaviours, the ROOT CAUSE can be attributed generically to a human error (wrong manoeuvre)

Root causes
Date entry in HIAD
30/08/2025

Facility

Application
Hydrogen transport and distribution
Sub-application
CGH2 tube trailer
Hydrogen supply chain stage
All components affected

(manifold?) valve , tubes

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Process pressure range [MPa]
medium to high pressure (10 to 50 MPa)
Location type
Open
Location
highway or similar
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Release temperature [°C]
25
Probable IGNITION SOURCE

References

Sources categories
KHK
Reference & weblink

High Pressure Gas Accident Cases Database of the KHK (High Pressure Gas Safety Association):
https://www.khk.or.jp/public_information/incident_investigation/hpg_inc…
(accessed May 2025)