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Clean Hydrogen Partnership

Hose rupture during transfer from a CGH2 tube trailer

Event

Event ID
292
Quality
Description

A driver was making a bulk hydrogen delivery at a customer site.  The 25 inches long  (ca. 7 m) stainless steel transfer hose leaked. The leak was in the centre of the hose.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
release, no ignition
Macro-region
North America
Country
United States
Date
Component involved
hose (trailer)
Failure mode
leak
Initiating cause
unknown
Root causes
Date entry in HIAD
30/08/2025

Facility

Application
Hydrogen transport and distribution
Sub-application
H2 delivery to customers
Hydrogen supply chain stage
All components affected

CGH2 tube trailer

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Process pressure range [MPa]
medium to high pressure (10 to 50 MPa)
Location type
Open
Location
industrial area
Operational condition
Description of the facility/unit/process/substances

According to PHMSA, the tube trailer transport capacity was 300 kg

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Post-event summary

PHMSA reports only the loss of 0.25 kg of hydrogen

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Released amount (kg)
0.25
Release temperature [°C]
25
Probable IGNITION SOURCE

References

Sources categories
PHMSA
Reference & weblink

Incident E-2011060590 of the US Pipeline and Hazardous Materials Safety Administration PHMSA: 
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%2Fshared%2FPublic%20Website%20Pages%2F_portal%2FHazmat%20Incident%20Report%20Search 
(accessed September 2024)