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Clean Hydrogen Partnership

Fire on a generator of a power plant

Event

Event ID
237
Quality
Description

Gaseous hydrogen release in generator caused by turbine vibrations

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
fire
Macro-region
North America
Country
United States
Date
Component involved
H2 coolant system
Failure mode
leak & ignition
Initiating cause
conventional component failure (turbine-generator)
Root CAUSE analysis

The INITIATING CAUSE was mechanical vibration of the turbine causing the disruption of the oil seal of the hydrogen coolant system.
The turbine vibrations could have been caused by various causes, not reported by the source.

Root causes
Unknown
Date entry in HIAD
28/02/2009

Facility

Application
Power plant
Sub-application
unspecified power plant
Hydrogen supply chain stage
All components affected

Turbine, hydrogen storage

Process temperature range [C]
Above ambient temperature (50°C to 100°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Confined
Location
unknown
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
635

Lesson Learnt

Lesson Learnt

Hydrogen gas is the preferred coolant to transfer heat from the power generating winding enclosure to the heat exchanges known as H2 coolers. The reason is the heat transfer capacity of hydrogen, much higher than any other solution, resulting in less friction losses and more fuel-to-electricity conversion efficiency than, for example, air. This is particularly true for power generators above the 100 MW. The sealing of hydrogen in the rotating parts occurs by oil sealing.

This incident regards the disruption of the dynamic sealing of the cooling system of the turbine due to vibrations. This is a common failure mode in power plants. It is a secondary (escalation) accidental event of turbine/compressor malfunctioning cases. Hydrogen is then released into the turbine hall. Despite effort in ensuring spark-free equipment inside the turbine hall, arcs and other similar phenomena cannot obviously be excluded from the generator itself.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Release temperature [°C]
25
Release pressure [MPa]
<0.5
Probable IGNITION SOURCE

References

Sources categories
Zalosh
Reference & weblink

Table III of Appendix A of Zalosh and Short
COMPARATIVE ANALYSIS OF HYDROGEN FIRE AND EXPLOSION INCIDENTS
Quarterly Report No. 2 for Period December 1, 1977 - February 28, 1978
https://www.osti.gov/biblio/6566131
(accessed September 2020)