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Clean Hydrogen Partnership

Manual venting from a LH2 tanker in transit

Event

Event ID
202
Quality
Description

Before loading it with liquid hydrogen, the cryogenic tank had been purged with nitrogen for maintenance work.
After the loading, the drivers failed to stabilise the internal pressure of the tank, which was still too warm. A release of 6000 cu ft (approximately 15 kg) of hydrogen was necessary to avoid over-pressure.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
Macro-region
North America
Country
United States
Date
Component involved
LH2 tank (road tanker)
Failure mode
manual venting
Initiating cause
over-pressurisation (wrong operation)
Root CAUSE analysis

The INITIATING CAUSE was the risk of pressurisation which triggered a manual venting of hydrogen to reduce the internal pressure.

The ROOT CAUSE was that the usual procedure for the loading of the tank had been performed, without considering that the tank had been completely emptied of cold hydrogen and was at room temperature. An adaptation of the usual procedure should applied in these cases.

Root causes
Date entry in HIAD
20/01/2025

Facility

Application
Hydrogen transport and distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
All components affected

manual vent

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Open
Location
highway or similar
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
0
Emergency action

manual venting

Lesson Learnt

Lesson Learnt

Zalosh et al (see references), concluded their analysis of hydrogen transportation accidents till 1978 with the following conclusions:
"Finally, an encouraging aspect of the transportation incident compilation is that 71% of the hydrogen releases did not lead to an ignition. ... The relatively few ignitions may be due to either to lack of ignition sources or to the rapid dispersal of hydrogen into the atmosphere. In any event, the accident data provide further incentive t o transport , transfer and store hydrogen outdoors away from occupied areas."

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Released amount (kg)
14.24652
Probable IGNITION SOURCE

References

Sources categories
Zalosh
Reference & weblink

Extract from Table III of Appendix A of Zalosh and Short
COMPARATIVE ANALYSIS OF HYDROGEN FIRE AND EXPLOSION INCIDENTS
Quarterly Report No. 2 for Period December 1, 1977 - February 28, 1978
https://www.osti.gov/biblio/6566131
(accessed September 2020)

Incident I-1975010012 of the US Pipeline and Hazardous Materials Safety Administration PHMSA:
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%…
(accessed September 2024)