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Clean Hydrogen Partnership

Hydrogen fire in a food industry

Event

Event ID
188
Quality
Description

The explosion occurred in a plant for the production of butter. It was due to the rupture of a hydrogen tank, during a sterilisation process at high temperature (so-called UHT treatment).
Two fatalities and 12 injuries.
The explosion blew away the roof of the unit and severely damaged the other installation.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Asia
Country
Pakistan
Date
Component involved
CGH2 tank (stationary)
Failure mode
rupture & ignition
Initiating cause
unknown
Root CAUSE analysis

The INITIATING cause is due to the rupture of a hydrogen cylinder during UHT sterilisation process.

Root causes
Unknown
Date entry in HIAD
01/01/2021

Facility

Application
Chemical industry
Sub-application
Food production
Hydrogen supply chain stage
All components affected

Manufacturing of butter, UHT sterilisation treatment

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Location type
Confined
Location
industrial area
Operational condition
Pre-event occurrences

The UHT treatment consists in the exposure for a very short time (few seconds) to temperature of approximately 135 -150˚C.

Emergency & Consequences

Number of fatalities
2
Number of injured persons
12
Post-event summary

Two persons died and 12 injured (among which 6 workers). The explosion has blown away the roof of the unit and severely damaged the other installation.

Emergency action

The unit was shutdown and the firefighters extinguished the in half-hour.
The other 3 untis continued at nominal power.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Release temperature [°C]
25
Probable IGNITION SOURCE
Explosion type

References

Sources categories
ARIA
Reference & weblink