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Clean Hydrogen Partnership

Manual venting from a LH2 tanker in transit

Event

Event ID
183
Quality
Description

The drivers failed to stabilise the tank pressure after having delivered the liquid hydrogen. Therefore they had to stop and perform a manual vent on journey back to the base.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
Macro-region
North America
Country
United States
Date
Component involved
LH2 tank (road tanker)
Failure mode
manual venting
Initiating cause
over-pressurisation (wrong operation)
Root CAUSE analysis

The INITIATING CAUSE was the over-pressurisation of the tank when returning empty of liquid hydrogen after delivery.

The ROOT CAUSE was probably a small shortcoming in the execution of the procedure for stabilisation of the tank pressure after delivery.

Root causes
Date entry in HIAD
20/01/2025

Facility

Application
Hydrogen transport and distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
All components affected

manual vent

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Open
Location
highway or similar
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Property loss (onsite)
0
Emergency action

The driver performed a manual venting to reduce the pressure

Lesson Learnt

Lesson Learnt

The safety procedure (manual venting) preventing the pressure to increase beyond the allowed value functioned as planned, avoiding uncontrolled hydrogen release.

Zalosh et al (see references), concluded their analysis of hydrogen transportation accidents till 1978 with the following conclusions:
"Finally, an encouraging aspect of the transportation incident compilation is that 71% of the hydrogen releases did not lead to an ignition. ... The relatively few ignitions may be due to either to lack of ignition sources or to the rapid dispersal of hydrogen into the atmosphere. In any event, the accident data provide further incentive to transport , transfer and store hydrogen outdoors away from occupied areas."

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Released amount (kg)
0
Probable IGNITION SOURCE

References

Sources categories
Zalosh
Reference & weblink

Extract from Table III of Appendix A of Zalosh and Short
COMPARATIVE ANALYSIS OF HYDROGEN FIRE AND EXPLOSION INCIDENTS
Quarterly Report No. 2 for Period December 1, 1977 - February 28, 1978
https://www.osti.gov/biblio/6566131
(accessed September 2020)