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Clean Hydrogen Partnership

Near miss at a LH2 fill station

Event

Event ID
119
Quality
Description

At an off-site liquid hydrogen fill station, a LH2 trailer hit a compressed hydrogen purge shut-off valve handle. The tubing attached to the purge valve was bent on both ends but did not leak.

Event Initiating system
Classification of the physical effects
No Hydrogen Release
Nature of the consequences
Macro-region
North America
Country
United States
Date
-
Component involved
valve (generic)
Failure mode
damage, no release
Initiating cause
impact, rollover, crash
Root CAUSE analysis

The INITIATING CAUSE was a small collision causing a damage to a valve.

The ROOT CAUSE was the fact that the driver was not sufficiently careful in approaching the LH2 system fill point.

Root causes
Date entry in HIAD
20/01/2025

Facility

Application
Hydrogen transport and distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
All components affected

GH2 purge shut-off valve

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Open
Location
industrial area
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0

Lesson Learnt

Lesson Learnt

An operative procedure should consider the risk of collision and prohibit the backing the truck into position.
Physical barriers are required, to protect the pipes from damages, such as the ones coming from collisions.

In-depth data

Release type
no release
Released amount (kg)
0
Probable IGNITION SOURCE

References

Sources categories
ORDIN
Reference & weblink

Mishap no 18 in
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565
https://ntrs.nasa.gov/citations/19740020344

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)
confidential
(accessed October 2025)

The summary of the IDEALHY analysis has been published in:
Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002